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Graphene still the strongest material even with defects

Posted: 05 Jun 2013 ?? ?Print Version ?Bookmark and Share

Keywords:graphene? chemical vapor deposition? manufacturing?

Researchers from Columbia Engineering have revealed that graphene, even if stitched together from many small crystalline grains, is almost as strong as graphene in its perfect crystalline form. The finding is seen as a contradiction between theoretical simulations, which postulates that grain boundaries can be strong, and earlier experiments, which indicated that they were much weaker than the perfect lattice.

Graphene consists of a single atomic layer of carbon, arranged in a honeycomb lattice. "Our first Science paper, in 2008, studied the strength graphene can achieve if it has no defectsits intrinsic strength," stated James Hone, professor of mechanical engineering, who led the study with Jeffrey Kysar, professor of mechanical engineering, Columbia Engineering. "But defect-free, pristine graphene exists only in very small areas. Large-area sheets required for applications must contain many small grains connected at grain boundaries, and it was unclear how strong those grain boundaries were. This, our second science paper, reports on the strength of large-area graphene films grown using chemical vapor deposition (CVD), and we're excited to say that graphene is back and stronger than ever."

The study verifies that commonly used methods for post-processing CVD-grown graphene weaken grain boundaries, resulting in the extremely low strength seen in previous studies. The Columbia Engineering team developed a new process that prevents any damage of graphene during transfer. "We substituted a different etchant and were able to create test samples without harming the graphene," said the paper's lead author, Gwan-Hyoung Lee, a postdoctoral fellow in the Hone lab. "Our findings clearly correct the mistaken consensus that grain boundaries of graphene are weak. This is great news because graphene offers such a plethora of opportunities both for fundamental scientific research and industrial applications."

In its perfect crystalline form, graphene (a one-atom-thick carbon layer) is the strongest material ever measured, as the Columbia Engineering team reported in Science in 2008so strong that, as Hone observed, "it would take an elephant, balanced on a pencil, to break through a sheet of graphene the thickness of Saran Wrap." For the first study, the team obtained small, structurally perfect flakes of graphene by mechanical exfoliation, or mechanical peeling, from a crystal of graphite. But exfoliation is a time-consuming process that will never be practical for any of the many potential applications of graphene that require industrial mass production.

Currently, scientists can grow sheets of graphene as large as a television screen by using chemical vapor deposition (CVD), in which single layers of graphene are grown on copper substrates in a high-temperature furnace. One of the first applications of graphene may be as a conducting layer in flexible displays.


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