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Market for thermal interface mat'ls to grow to $3B in 2025

Posted: 20 Aug 2015 ?? ?Print Version ?Bookmark and Share

Keywords:IDTechEx Research? thermal interface? TIM?

According to the latest data from IDTechEx Research, the increasing need for faster, thinner and lighter electronics is opening up opportunities for thermal interface materials (TIMs) that can manage heat generation better. In fact, the TIM market will be valued at $1.3 billion in 2015 based on the report titled Thermal Interface Materials 2015-2025: Status, Opportunities and Market Forecasts, and it will grow to $3 billion in 2025.

Material options

When thermal management first started to become an issue, the choice of materials on offer was limited. Thermal grease was used to fill gaps between power devices and heat sinks. Manufacturing with greases is messy and imprecise, so while thermal greases remain popular in industrial computing and consumer electronics, they are experiencing decreasing market share.

Over time, thermal pads made from a silicone elastomer and electrically conductive fillers began to emerge. These are cleaner, easier to use, and more precise. These pads fill air voids between mating parts when subjected to assembly pressures from clips or screws and exhibit continually improving thermal performance over time as further flowing of the material occurs. Pads of this kind will be the most widely used thermal interface material by 2025.

Predicted market share for TIMs by technology in 2015

Predicted market share for TIMs by technology in 2015 (Source: IDTechEx Research)

It is also common to attach the circuit board to a larger heat sink or to the metal chassis of the product itself. The key to achieving successful heat transfer is to have a thin interface able to fill all air voids, such as a thermally conductive tape. These double-sided adhesive materials combine high structural bond strength and good heat transfer characteristics. Products are available for different thicknesses and surface areas of the mating parts.

In addition to these polymeric TIMs, there is also a wide range of metallic thermal interface materials available. Although lead solders can no longer be used due to toxicity, indium and gallium alloys are increasingly popular.

However, finding the right thermal management solution is not simple. Different applications have different requirements, which drive the choice of thermal interface material. As a result, the variety and breadth of thermal materials available and emerging today is broadening.

Traditionally, TIMs have been micro-structured, but R&D is increasingly focussed on nano-structuring. This can involve: using nanomaterials such as carbon nanotubes or graphene, using metallic nanoparticles as fillers for polymeric TIMs, and nano-structuring a bulk ceramic or metal foam.

However, the TIM industry is conservative. Change is only ever considered when the current technology has reached its absolute limit and the substitute must itself be mature. Nevertheless, the consumer demand for increasingly smaller and faster electronics will drive new innovations and result in the market for thermal interface materials growing by 7.9 per cent CAGR over the next decade.

- Rachel Gordon
??IDTechEx





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